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Inside the Nicotine Pouch Manufacturing Process November 10,2025.

Inside the Nicotine Pouch Manufacturing Process

HENO, a high-tech enterprise rooted in plant extraction and fine chemical expertise, delivers end-to-end solutions for next-gen Nicotine pouches—from concept to finished product. Beyond being a supplier or manufacturer, we stand as your technical partner, mastering every detail of nicotine pouch production, nicotine manufacturing, and the pouch making process to ensure purity, stability, and global compliance.

Raw Material Sourcing & Purification: The Foundation of Quality

Our nicotine manufacturing starts with premium herbal sources, featuring L-isomer nicotine that boasts high specificity in binding to human acetylcholine receptors. This natural structure ensures better compatibility with the human physiological environment and efficient metabolism. With a 73,757-square-meter factory and an annual capacity of 600 tons of natural nicotine, we employ advanced technologies like supercritical extraction and molecular distillation. These processes guarantee exceptional raw material purity and stability, laying a solid groundwork for top-tier nicotine pouches.

Formulation & Blending: Precision in Every Batch

In our GMP-compliant 100,000-class clean workshop, the pouch making process enters a new phase of precision. We utilize fully automated production lines for formulation, mixing, and pre-filling, ensuring consistent weight, nicotine content, and flavor intensity across every pouch. As a R&D-driven partner, we offer flexible customization—opening our laboratories to co-develop differentiated products or solve technical challenges. This adaptability makes our nicotine pouch production stand out in meeting diverse market demands.

Automated Packaging: Safeguarding Freshness & Purity

Packaging is a critical link in nicotine pouch production, and we prioritize both protection and consistency. Our fully automated packaging lines operate in the same controlled clean environment, preventing microbial contamination and preserving product integrity. Every step—from filling to sealing—is optimized for efficiency and reliability, ensuring that each pouch reaches customers in perfect condition, with no compromise on quality or experience.

Rigorous Quality Control: Compliance at Every Turn

Quality is embedded in every stage of our nicotine manufacturing and pouch making process. We have established over 256 key quality control points, from raw material incoming inspection to finished product release. Using precision instruments such as HPLC and GC-MS, we conduct strict tests on nicotine content, moisture, microorganisms, and other critical indicators. All products meet global standards including EU TPD and US PMTA, supported by our professional regulatory team that tracks market dynamics and assists with registration documents—ensuring seamless market access for your brand.
At HENO, the nicotine pouch manufacturing process is a synergy of scientific raw material selection, precise craftsmanship, and uncompromising quality control. We empower brands to compete globally with safer, healthier, and more enjoyable nicotine pouch products, driving the industry toward a better future.
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